Kingda pump group
Slurry Pump
Stuffing Box
The stuffing box is installed at the shaft seal section of the slurry pump, located where the pump body and pump shaft connect. Its primary function is to prevent slurry leakage between the pump shaft and pump body, while providing sealing protection to reduce the external leakage of slurry and ensure the normal operation of the pump.
The stuffing box plays a critical sealing role in the slurry pump, serving as a key component to protect the pump shaft and body, improve pump efficiency, and extend its service life.
Stuffing Box
Installation Details
Proper Packing Installation: Ensure packing is evenly placed in layers, not too tight or too loose, to avoid shaft wear or leakage.
Adjust Packing Pressure: Apply adequate pressure to create a seal without causing excess friction or wear. Regularly check and adjust as needed.
Lubrication and Cooling: Ensure the stuffing box has enough lubricant or cooling fluid to prevent overheating and reduce friction.
Even Bolt Tightening: Tighten bolts evenly in a crisscross pattern using a torque wrench to avoid distortion and ensure proper sealing.
Check Shaft Alignment: Confirm the pump shaft is properly aligned with the stuffing box to prevent wear and leakage. Regularly check alignment during operation.
Kingda Slurry Pump
Assembly Instructions
In this video, we walk you through the precise, step-by-step process of assembling a slurry pump, showcasing Kingda’s expert craftsmanship. From preparing critical components like the stuffing box and gland assembly to expertly installing key parts such as the impeller and volute liner, we cover all aspects of a flawless, professional installation. Trust Kingda for seamless performance and lasting reliability.
Expert tips are included to ensure a smooth assembly and optimal performance. Whether you’re a beginner or experienced, this quick guide will help you master slurry pump assembly.
Slurry Pump Parts
OEM & ODM services
With over 70 years of experience, we are a leading manufacturer of slurry pumps, providing high-quality impellers, spare parts, and wear components to some of the world’s most renowned pump manufacturers. Our parts are 100% interchangeable with those of leading pump brands, ensuring seamless integration and perfect compatibility.
Equipped with a state-of-the-art materials and product lab, we focus on enhancing the durability of our parts through innovation and technology, extending their service life. Our full production capabilities cover every stage, from model making and casting to heat treatment, machining, welding, rubber lining, assembly, and testing, ensuring the highest standards of quality at every step.
Supported by a dedicated team of professional maintenance engineers, we offer 24/7 online support for quick response and efficient solutions, ensuring minimal downtime and maximum reliability. Our technical depth and commitment to excellence have positioned us at the forefront of the slurry pump industry, delivering exceptional products and solutions to our customers worldwide.
| Parts Name | Material |
|---|---|
|
Impeller Volute Liner Throatbush Frame Plate Liner Insert | High Chrome Alloy |
| Ultra Chrome Alloy | |
| Extra Chrome Alloy | |
| Hyper Chrome Alloy | |
|
Bearing Assembly Frame Frame Plate/Cover Plate | HT200, HT250 |
| QT450-10, QT500-7 | |
| ZG230-450, ZG270-500 | |
|
Expeller Expeller Ring | HT200, HT250 |
| QT450-10, QT500-7 | |
| Anti-corrosive Stainless Steel | |
| High Chrome Alloy | |
| Shaft Sleeve | 45 Steel Coated Chrome |
| 3Cr13 | |
| Shaft | 45 Steel |
| 40CrMo |
Kingda Slurry Pump
Spare Parts Material
Strict quality control
Our rigorous quality control system ensures excellence at every step—from selecting and analyzing raw materials to precision machining and performance testing of pump parts. We adhere to the highest inspection standards to guarantee that each component arrives to our customers in perfect condition, earning their trust with consistent and reliable quality.
technology R&D
and design
The CFD Analysis Technology
Based on The Multi-phase Flow
Applying CFD technology to analyze and calculate the velocity and pressure fields inside slurry pumps, predicting performance parameters and optimizing designs. This includes researching multiphase flow characteristics, particle wear features, and their impact on pump efficiency, enabling the series expansion of hydraulic models.
Analysis of strength and
optimal desigh
Using finite element analysis, we calculate the stress distribution in both circumferential and radial directions within the volute under various operating conditions (including stable operation, start/stop, and variable conditions).
The goal is to identify the maximum stress points and perform strength validation. This ensures that the component’s rigidity and strength meet the requirements while reducing design redundancy.
CAE Technology for casting
CAE technology simulates the entire pouring process, analyzing temperature, flow, and stress fields. This helps predict defects like shrinkage and porosity, enabling process optimization and improved product quality.
By simulating thermal and mechanical stresses, CAE ensures slurry pump components can withstand harsh conditions, improving material selection and durability for longer pump life and minimizing shrinkage and porosity, resulting in stronger, more reliable slurry pumps with fewer maintenance needs.
Continuous simulations refine casting and design processes, enabling ongoing improvements in slurry pump performance and quality across industries.
Desigh of 3D Model
Slurry pumps and spare parts are designed using 3D models, ensuring optimized functionality, aesthetic appeal, and ease of maintenance.
3D models ensure precise fit and function of spare parts, reducing errors and production adjustments, leading to better efficiency, and helping identify potential issues in installation and operation early, ensuring smooth deployment and reducing field problems.
3D models optimize pump components for better performance, easier maintenance, and longer service life, reducing wear and increasing energy efficiency.
Application
Slurry pumps transport mud, sand, lime slurry, ash and other substances in the fields of mining, metallurgy, coal, electric power, chemical industry and environmental protection, and play an important role in various technological processes in many industries. Efficiently and reliably convey and process high-concentration, high-density, high-abrasive slurry.
Processes
Cement Production | Dredging Operations | Flue Gas Desulfurization | Backfilling Pumping | Concentrate Slurry Pumping | Cyclone Feed Pumping | Tailings Handling | Flotation Slurry | Pumping | Hydraulic Transport | Mill Discharge Pumping | Multistage Pumping | Process | Material Pumping | Concentrate Material Pumping | Sugar Cane Refining | Tunnel Construction
Related Products
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