Looking for a heavy-duty pump that can be simple to maintain over time, has reduced production cost, and easily transports the intended slurry?
Kingda is a trustworthy global leader and provider that can assist in finding solutions to your pumping issues—thanks to its 73 years in the business.
You won’t ever have to worry about having your job done effectively because of its staff of specialists, world-class pump production, and premium quality products.
Let’s get to know more about its products and find the ideal pump for your needs!
The Cost of Downtime for Slurry Pumps
Heavy machinery problems cost more money to fix over time the longer they are ignored. So just to save up production time, keep your team from becoming frustrated while resolving the issue and avoid spending more in frequent maintenance— the best preventive maintenance is to choose the right pump in order to solve any potential problems.
Highly utilizing abrasion-resistant parts and components for the interior of your slurry pumps, or in other words, the portions of the pump that will come into direct contact with the corrosive or abrasive substance, is one way to lower the maintenance costs of your pumps.
When exposed to highly corrosive or abrasive materials, some metals do not function at all well, sometimes wearing out components in a matter of hours and requiring expensive repairs.
What Are the Common Malfunctions of Slurry Pumps?
Pumps have a really complicated world. Even if there are only a few factors, the flow is everything. What are some of the most typical issues you encounter with pump systems?
Let’s discuss them one by one.
Pump Clogs
Clogged pumps—we’ve all been there.
And we’re not just talking about the kind of clogs you get when your plumber has to dig out the pipes under your kitchen sink. We’re talking about the kind of clogs that make you wish you had figured out a way to live without water in your house at all—like maybe a giant sponge full of water that you could just suck up through an air hose.
But no such luck, because pumps are complicated machines. They need to be cleaned regularly, but doing so involves opening them up and removing parts if they get too clogged up for safe operation. And even then, sometimes something small can go wrong and cause a clog that’s difficult to diagnose or fix without replacing some part or replacing the whole pump entirely.
The downside of centrifugal pumps is that they only have a very small critical tolerance between the pump casing wall and the impeller, enabling only very small particulates to pass safely. These pumps are prone to clogging if they come into contact with solids that are larger than what they were intended to handle, which would result in production loss and extra maintenance time needed to clear the clogs.
Damage and Erosion
The erosion and damage for slurry pumps is a significant concern for the industry. The pumps are often used in industrial environments and can be susceptible to wear and tear, which can lead to serious issues.
Slurry pumps are used to pump liquids like water or waste products such as sewage. This means they can create a lot of friction when they’re working, which can lead to wear and tear over time. It’s also possible that these pumps may fail if they’re exposed to high temperatures or pressure changes too often.
For example, slurry pumps require regular maintenance to prevent issues like corrosion or wear on their components. If you notice any signs of damage on your slurry pump (such as corrosion), it’s important that you take action right away so that your equipment doesn’t become damaged even further down the line!
Insufficient Flow
If you have a slurry pump, it can be a bit of a pain. And these reasons might be the reason why your pump is having an insufficient flow which makes it unable to push put enough product for you to make money.
First, the most common cause of insufficient flow is when the pump’s impeller has become clogged with debris. This can happen through wear and tear on the impeller, or from an object that gets stuck in it over time. If you have a clogged impeller, simply removing any debris will help restore normal operation.
Second, if your pump’s impeller is damaged or broken, replacing it will solve this problem as well—as long as you have access to replacement parts.
Air Entrainment
Air entrainment concerns a multitude of conditions where the pump is pumping liquid that already contains air or gas. When this liquid hit the eye of the impeller, it can cause damage similar to cavitation.
The most common scenario for air entrainment is in medical applications where water is being used to flush out a patient’s system. These types of pumps are usually used to remove excess fluid from tissues, and as such they can be quite dangerous if they’re not maintained properly.
In industrial applications, air entrainment can be caused by poorly maintained pumps or equipment that isn’t able to handle excessive amounts of pressure. It’s also possible for air entrainment to occur if a pump isn’t working properly and doesn’t have enough room between its impeller and its housing to allow for proper circulation.
Cutting Pump Repair and Maintenance Costs
Utilizing highly abrasion-resistant parts and components for the interior of your slurry pumps, or in other words, the portions of the pump that will come into direct contact with the corrosive or abrasive substance, is one way to lower the maintenance costs of your pumps.
When exposed to highly corrosive or abrasive materials, some metals do not function at all well, sometimes wearing out components in a matter of hours and requiring expensive repairs.
Here’s a few tips and tricks to help you lower your pump’s operating expenses:
- You can save energy by operating your pump more effectively, close to its Best Efficiency Point (BEP).
- A pump that operates effectively uses less power, which helps prevent the production of extra heat and vibration and lowers total maintenance expenses for the operation.
- Pumps that operate more effectively can be turned on and off more frequently, improving productivity and revenue for your business.
How Kingda Pump Slurry Manufacturer Help You Save Big Time
M(R)KSH series slurry pump provides you a whole new dimension—using the new design and whole metal construction concept. It is the perfect balance between performance and reliability, it guarantees you a high technology slurry pump that can hit tough jobs with ease.
It is equipped with four-processor control system, which can ensure the stable operation of the power belt. Considering production process needs, it has been designed with good performance and high reliability. The slurry pump is designed to solve the problem of high-speed wear, failure and instability caused by severe vibration during operation on rough ground environment.
It is highly effective and energy-saving, has minimal vibration and noise, is reliable in operation, has a long service life, and is easy to maintain.
Innovative Design
Specially developed for use in slurry applications, our pumps provide the perfect balance of power and reliability. Designed for high flow rates and pressure surges, these pumps are corrosion proof and designed for demanding applications.
Kingda slurry pump is a unique heavy-duty suction pipe pump system with modern functional design. Overcome all the standard problems of conventional suction pipe pumps, push protection and auto-stop functions are specially designed to prevent hydraulic failure due to overloading or equipment failure. The brand-new generation of heavy-duty pump designed by Kingda allows anything which can go through the suction to go through the discharge without any issue. As a result, each component is thoroughly tested to deliver supreme quality, reliability, and versatility. Our unique technology provides us with an extraordinary capability for handling material with enormous volumes and high specific gravity in tough conditions
Wear Proof Materials
Our Kingda Slurry Pump is 100% made of high-quality materials. It uses the most advanced technology and cutting-edge manufacturing equipment all to provide the best yield. From high-grade steel and aluminum to gray iron, Kingda is dedicated to continuous innovation without losing sight of quality.
Premium Quality Control
The quality of the pump is closely monitored from the beginning, by our skilled and certified engineers with the help of special equipment. All the materials are verified, the balance and finally all aspects of property testing are carried out in order to ensure that you receive a reliable, high performing pump.
Standard SOP
Our production process, which is based on the creation of permanent condensation, continues to be at the forefront of the industry. Our SOPs are detailed in every step of the production process, and every effort is made to ensure that each product meets a high standard of excellence.
Let’s Maximize Your Return on Pump Investment
In the industry, we often hear how much of a backbone product fuel is for many operations. And slurry pumps are no exception in this respect – without them, companies would face significant production challenges.
Running the numbers is the best way to optimize your system and reduce your fuel expenses. Conversely, you’ll be shocked at how many avoid running them.
It’s all too easy for an operator to simply pay attention to the raw numbers without any context. Operators need to be able to better understand their pumps and how they’re performing on a system level, because if they don’t optimize their operations, they’re losing money and wasting maintenance costs.
Kingda Pump is the ideal solution for a wide range of industrial applications. We use the best quality components, proven technology, and efficient engineering to provide you with a reliable and durable system that brings years of reliability to your operation.
Contact us today to get this pump in action!
