Kingda pump group
Frame Plate Liner Insert
The Frame Plate Liner Insert is designed to protect the frame plate of slurry pumps, offering a wear-resistant barrier that extends the pump’s lifespan, especially in high-wear slurry applications.
Kingda utilizes high-chrome alloy materials, significantly reducing maintenance frequency and showcasing its leadership in material craftsmanship and wear-resistant technology.
Frame Plate Liner Insert
Overview
The Frame Plate Liner Insert is located within the frame plate of the slurry pump, playing a crucial role in protecting the pump body. It creates an additional wear-resistant layer, effectively dispersing and reducing the abrasion caused by the slurry, ensuring the pump body is not severely worn or damaged during prolonged operation.
- Extended Service Life: Kingda’s high-chrome alloy liner provides exceptional wear resistance, significantly extending the pump’s lifespan, especially in high-abrasion slurry applications.
- Reduced Maintenance Frequency: The superior wear resistance decreases pump wear and replacement frequency, lowering maintenance costs.
- Improved Operational Efficiency: The liner ensures long-term efficient operation of the pump body, enhancing overall system efficiency.
- Enhanced Wear and Corrosion Resistance: Made from high-chrome alloy, the liner ensures exceptional wear and corrosion resistance in extreme environments, extending the service life.
| Parts Name | Material |
|---|---|
|
Impeller Volute Liner Throatbush Frame Plate Liner Insert |
High Chrome Alloy |
| Ultra Chrome Alloy | |
| Extra Chrome Alloy | |
| Hyper Chrome Alloy | |
|
Bearing Assembly Frame Frame Plate/Cover Plate |
HT200, HT250 |
| QT450-10, QT500-7 | |
| ZG230-450, ZG270-500 | |
|
Expeller Expeller Ring |
HT200, HT250 |
| QT450-10, QT500-7 | |
| Anti-corrosive Stainless Steel | |
| High Chrome Alloy | |
| Shaft Sleeve | 45 Steel Coated Chrome |
| 3Cr13 | |
| Shaft | 45 Steel |
| 40CrMo |
Kingda Slurry Pump
Spare Parts Material
Strict quality control
Our rigorous quality control system ensures excellence at every step—from selecting and analyzing raw materials to precision machining and performance testing of pump parts. We adhere to the highest inspection standards to guarantee that each component arrives to our customers in perfect condition, earning their trust with consistent and reliable quality.
| Code | Hardness HRC | Performance | Application |
|---|---|---|---|
| KB05 | ≥56 | Excels in abrasion resistance, second only to KB07, with moderate corrosion resistance. | Designed for high-impact abrasion environments with a pH range of 5 to 12. |
| KB07 | ≥59 | Superior abrasion resistance among all; slightly lower corrosion resistance than KB05. | Ideal for severe impact abrasion conditions. |
| KB33 | ≥35 | Similar abrasion resistance to KB03, with adequate corrosion resistance. | Best for handling oxide slurries (pH ≥ 1) used in industries like phosphoric acid and phosphate fertilizers. |
| KB49 | ≥43 | Comparable abrasion resistance to KB03; better suited for media with low pH due to moderate corrosion resistance. | Tailored for corrosive environments with low pH (≥ 4), such as flue gas and FGD systems. |
| KB12 | ≥62 | Outperforms KB05 in abrasion resistance, offering decent corrosion resistance; suitable for a broader pH range of 6-16. | Suitable for fine-particle abrasive slurries in a pH range of 6-16, especially where KB05 isn't viable. |
| KB61 | 63-68 | Maximized abrasion resistance, surpassing KB12. | Optimized for handling highly abrasive slurries with fine particles. |
Slurry Pump Parts
OEM & ODM services
With over 70 years of experience, we are a leading manufacturer of slurry pumps, providing high-quality impellers, spare parts, and wear components to some of the world’s most renowned pump manufacturers. Our parts are 100% interchangeable with those of leading pump brands, ensuring seamless integration and perfect compatibility.
Equipped with a state-of-the-art materials and product lab, we focus on enhancing the durability of our parts through innovation and technology, extending their service life. Our full production capabilities cover every stage, from model making and casting to heat treatment, machining, welding, rubber lining, assembly, and testing, ensuring the highest standards of quality at every step.
Supported by a dedicated team of professional maintenance engineers, we offer 24/7 online support for quick response and efficient solutions, ensuring minimal downtime and maximum reliability. Our technical depth and commitment to excellence have positioned us at the forefront of the slurry pump industry, delivering exceptional products and solutions to our customers worldwide.
technology R&D
and design
The CFD Analysis Technology
Based on The Multi-phase Flow
Applying CFD technology to analyze and calculate the velocity and pressure fields inside slurry pumps, predicting performance parameters and optimizing designs. This includes researching multiphase flow characteristics, particle wear features, and their impact on pump efficiency, enabling the series expansion of hydraulic models.
Analysis of strength and
optimal desigh
Using finite element analysis, we calculate the stress distribution in both circumferential and radial directions within the volute under various operating conditions (including stable operation, start/stop, and variable conditions).
The goal is to identify the maximum stress points and perform strength validation. This ensures that the component’s rigidity and strength meet the requirements while reducing design redundancy.
CAE Technology for casting
CAE technology simulates the entire pouring process, analyzing temperature, flow, and stress fields. This helps predict defects like shrinkage and porosity, enabling process optimization and improved product quality.
By simulating thermal and mechanical stresses, CAE ensures slurry pump components can withstand harsh conditions, improving material selection and durability for longer pump life and minimizing shrinkage and porosity, resulting in stronger, more reliable slurry pumps with fewer maintenance needs.
Continuous simulations refine casting and design processes, enabling ongoing improvements in slurry pump performance and quality across industries.
Desigh of 3D Model
Slurry pumps and spare parts are designed using 3D models, ensuring optimized functionality, aesthetic appeal, and ease of maintenance.
3D models ensure precise fit and function of spare parts, reducing errors and production adjustments, leading to better efficiency, and helping identify potential issues in installation and operation early, ensuring smooth deployment and reducing field problems.
3D models optimize pump components for better performance, easier maintenance, and longer service life, reducing wear and increasing energy efficiency.
Types of Kingda Impeller
Kingda Pump Group offers three types of impellers: open, semi-open, and closed, designed to meet various operational requirements.
- Open Impeller: No shroud, ideal for handling slurries with large particles or high viscosity.
- Semi-Open Impeller: Features a shroud on one side, designed for medium viscosity and moderate solid content conditions.
- Closed Impeller: Equipped with shrouds on both sides, forming a complete flow path for maximum efficiency. It is perfect for handling low-viscosity slurries with minimal particle content, meeting the demands for high-efficiency pumping.
Whether dealing with high-viscosity, particle-rich slurries, or low-viscosity, particle-free media, Kingda impellers deliver optimal performance and efficiency.
Application
Slurry pumps transport mud, sand, lime slurry, ash and other substances in the fields of mining, metallurgy, coal, electric power, chemical industry and environmental protection, and play an important role in various technological processes in many industries. Efficiently and reliably convey and process high-concentration, high-density, high-abrasive slurry.
Processes
Cement Production | Dredging Operations | Flue Gas Desulfurization | Backfilling Pumping | Concentrate Slurry Pumping | Cyclone Feed Pumping | Tailings Handling | Flotation Slurry | Pumping | Hydraulic Transport | Mill Discharge Pumping | Multistage Pumping | Process | Material Pumping | Concentrate Material Pumping | Sugar Cane Refining | Tunnel Construction
Related Products
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