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All Pump Impeller Types : Selection, Features, Applications

Types of impeller

Impeller is a rotating part of the pump, mainly used in centrifugal pumps, the pump can be rotated by the impeller to promote fluid movement. The impeller is mainly made of metal and rubber, with wear-resistant, corrosion-resistant and other characteristics.

Centrifugal-Pump

During centrifugal pump operation, the impeller is responsible for converting the mechanical energy of the motor into the kinetic and pressure energy of the fluid.

Centrifugal force is generated through the impeller rotation, the fluid is sucked into the center of the impeller, and during the impeller rotation, the fluid is thrown around the impeller, the fluid flow speed increases, while the kinetic energy of the fluid is converted into pressure energy, and it is discharged from the pump outlet.

1. Open Impeller

Open Impeller Features

The blades of the open impeller are attached directly to the center of the impeller, and are not surrounded by front or rear covers, exposing the blades to the fluid.

The open impeller has open space and is suitable for conveying large particles and medium to high viscosity fluids.

open-impeller
Pros, cons and uses
Advantages●Clog-resistant
●Simple structure
●Low cost
Disadvantages●Low impeller strength
●Low conveying efficiency
Application●Mine slurry
●Sewage
●Mud
●Conveying fluids containing suspended solids

2. Semi-open Impeller

semi-open-impeller

Semi-open Impeller Features

One side of the semi-open impeller is covered by a cover plate and the other side of the impeller is exposed to the fluid.

The efficiency of semi-open impeller is between open impeller and closed impeller, which is suitable for conveying fluids with a small amount of solid particles.

Pros, cons and uses
Advantages●Clog-resistant
●High efficiency
●High robustness
Disadvantages●Fluid recirculation may occur in the gap between the impeller and the pump casing
Application●Petrochemical
●Sewage treatment
●Mining
●Conveying fluids containing suspended solids
●Conveying viscous fluids

3. Closed Impeller

Closed Impeller Features

Both sides of the closed impeller are covered by cover plates, forming a closed flow channel, which conveys the fluid with the highest efficiency.

Pros, cons and uses
Advantages●High conveying efficiency
●Sturdy structure
●Conveys high-pressure fluids
Disadvantages●High-cost
●Harder to clean
Application●Petrochemical
●Mining
●Dredging
●Shield tunnel

4. Recessed Impeller

Recessed-Impeller

Recessed Impeller Features

A part of the vanes of the concave impeller is telescoped to the inside of the pump body, and through the rotation of the impeller, the fluid in the pump body generates a vortex effect, thus driving the fluid to move.

The vanes of the concave impeller are not in direct contact with the conveyed medium.

Pros, cons and uses
Advantages●Clog-resistant
●Wear-resistant
●Long service life
●Conveys fluids with large particles
●Handles long fibers fluid
Disadvantages●Inefficient
●Cannot transport fluids at high pressure and high head
Application●Sewage plants
●Mining
●Paper
●Chemical

5. Vortex Impeller

Vortex Impeller Features

As the name suggests, a vortex impeller is an impeller that moves fluid through the vortex effect; it does not come into contact with the fluid, reducing clogging and corrosion.

Vortex-Impeller
Pros, cons and uses
Advantages●Clog-resistant
●Wear-resistant
●Long service life
Disadvantages●Inefficient, impeller is not in contact with the fluid, but moves the fluid by vortexing
Application●Mining slurry
●Sewage treatment
●Coal mining
●Paper making

6. Cutter Impeller

Cutter-Impeller

Cutter Impeller Features

The cutting impeller is installed with a cutter, which cuts long fibers or large particles of suspended matter when the fluid is inhaled so that the fluid can be inhaled smoothly.

Pros, cons and uses
Advantages●Clog-resistant
●Less frequent maintenance
●Conveying fluids with large suspended particles
●Conveying fluids with long fibers
Disadvantages●Inefficient, impeller is not in contact with the fluid, but moves the fluid by vortexing
Application●High power consumption
●Faster impeller wear

7. Screw Impeller

Screw Impeller Features

The screw impeller is similar to a propeller thruster, which can axially and steadily convey fluids

Screw-Impeller
Pros, cons and uses
Advantages●Clog-resistant
●Conveys highly viscous fluids
Disadvantages●High cost
●Low head
●Low pressure
Application●Petrochemical
●Food
●Pharmaceutical
●Mining

Selecting an impeller requires professional judgment based on the working conditions of the application as well as other indicators. The following are 5 factors that are important when selecting an impeller.

1. Flow rate

The flow rate affects the diameter and design shape of the impeller. When high flow rate conveying is required, the impeller diameter can be increased to increase the conveying flow rate.

2. Head

When pumping a fluid that requires a larger head, a more closed impeller can be selected and the angle of the vanes can be adjusted to increase the pressure.

3. Viscosity

According to the viscosity of the fluid and other factors can be decided on the number of blades of the impeller, when it is necessary to pump a larger viscosity of the fluid, the number of blades need to be reduced in order to reduce the conveying resistance.

4. Solids content

Solids content is an important indicator of impeller selection, and there is a risk of easy clogging if the selection is wrong.

5. Materials

The impeller is selected according to the type of fluid to be conveyed. The impeller is usually made of wear-resistant metal and corrosion-resistant rubber.


What Is The Advantage Of An Impeller Pump?

Impeller pumps have a simple structure, easy maintenance, high efficiency, long service life and a wide range of applications.


Impeller vs. Propeller

ComponentsDesignFunction
ImpellerImpellers are fan-like structures that usually operate in a closed structure.The main function of the impeller is to generate centrifugal force to move the fluid.
propellerPropellers have helically structured blades up the shaft, and propellers generally operate exposed to the fluid.The main function of a propeller is to act as a propelling tool, creating thrust in the water to move an object forward.

Which Type Of Impeller Is Most Efficient?

The characteristics of each impeller are different, and the conveying efficiency should be judged according to the physical properties of the medium and the user’s needs, such as: solid content, viscosity, head and pressure to be pumped.

If the medium to be conveyed is clear water or medium with less suspended matter, the closed impeller is the best choice and its conveying efficiency is excellent.

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