Kingda pump group
Slurry Pump
Bearing Assembly
The bearing assembly in a slurry pump plays a critical role in supporting and stabilizing the rotation of the pump shaft, ensuring smooth operation of the pump.
The design and quality of the bearing assembly directly impact the performance, efficiency, and durability of the slurry pump, making it one of the key components for reliable pump operation.
Bearing Assembly
Overview
The bearing assembly is typically located at both ends of the pump shaft, supporting both axial and radial loads during operation. Depending on the design of the slurry pump, the bearing assembly may be adjustable or fixed to accommodate varying workloads and operating conditions. The precise positioning of the bearing assembly ensures smooth shaft rotation and effectively extends the pump’s service life.
Kingda Bearing Assembly
At Kingda Pump Group, we are committed to innovation and excellence, setting industry-leading manufacturing standards. Our dust-free rotor assembly workshop is equipped with advanced environmental control systems to ensure each pump is assembled with precision under the strictest conditions.
With world-class professional equipment, we leverage unmatched technical expertise to ensure every product’s efficiency and durability. Through meticulous assembly processes and rigorous quality control, Kingda Pump Group continues to drive innovation in pumping solutions, providing more reliable products and services to customers worldwide and supporting the outstanding development of various industries.
Slurry Pump Parts
OEM & ODM services
With over 70 years of experience, we are a leading manufacturer of slurry pumps, providing high-quality impellers, spare parts, and wear components to some of the world’s most renowned pump manufacturers. Our parts are 100% interchangeable with those of leading pump brands, ensuring seamless integration and perfect compatibility.
Equipped with a state-of-the-art materials and product lab, we focus on enhancing the durability of our parts through innovation and technology, extending their service life. Our full production capabilities cover every stage, from model making and casting to heat treatment, machining, welding, rubber lining, assembly, and testing, ensuring the highest standards of quality at every step.
Supported by a dedicated team of professional maintenance engineers, we offer 24/7 online support for quick response and efficient solutions, ensuring minimal downtime and maximum reliability. Our technical depth and commitment to excellence have positioned us at the forefront of the slurry pump industry, delivering exceptional products and solutions to our customers worldwide.
Parts Name | Material |
---|---|
Impeller Volute Liner Throatbush Frame Plate Liner Insert | High Chrome Alloy |
Ultra Chrome Alloy | |
Extra Chrome Alloy | |
Hyper Chrome Alloy | |
Bearing Assembly Frame Frame Plate/Cover Plate | HT200, HT250 |
QT450-10, QT500-7 | |
ZG230-450, ZG270-500 | |
Expeller Expeller Ring | HT200, HT250 |
QT450-10, QT500-7 | |
Anti-corrosive Stainless Steel | |
High Chrome Alloy | |
Shaft Sleeve | 45 Steel Coated Chrome |
3Cr13 | |
Shaft | 45 Steel |
40CrMo |
Kingda Slurry Pump
Spare Parts Material
Strict quality control
Our rigorous quality control system ensures excellence at every step—from selecting and analyzing raw materials to precision machining and performance testing of pump parts. We adhere to the highest inspection standards to guarantee that each component arrives to our customers in perfect condition, earning their trust with consistent and reliable quality.
technology R&D
and design
The CFD Analysis Technology
Based on The Multi-phase Flow
Applying CFD technology to analyze and calculate the velocity and pressure fields inside slurry pumps, predicting performance parameters and optimizing designs. This includes researching multiphase flow characteristics, particle wear features, and their impact on pump efficiency, enabling the series expansion of hydraulic models.
Analysis of strength and
optimal desigh
Using finite element analysis, we calculate the stress distribution in both circumferential and radial directions within the volute under various operating conditions (including stable operation, start/stop, and variable conditions).
The goal is to identify the maximum stress points and perform strength validation. This ensures that the component’s rigidity and strength meet the requirements while reducing design redundancy.
CAE Technology for casting
CAE technology simulates the entire pouring process, analyzing temperature, flow, and stress fields. This helps predict defects like shrinkage and porosity, enabling process optimization and improved product quality.
By simulating thermal and mechanical stresses, CAE ensures slurry pump components can withstand harsh conditions, improving material selection and durability for longer pump life and minimizing shrinkage and porosity, resulting in stronger, more reliable slurry pumps with fewer maintenance needs.
Continuous simulations refine casting and design processes, enabling ongoing improvements in slurry pump performance and quality across industries.
Desigh of 3D Model
Slurry pumps and spare parts are designed using 3D models, ensuring optimized functionality, aesthetic appeal, and ease of maintenance.
3D models ensure precise fit and function of spare parts, reducing errors and production adjustments, leading to better efficiency, and helping identify potential issues in installation and operation early, ensuring smooth deployment and reducing field problems.
3D models optimize pump components for better performance, easier maintenance, and longer service life, reducing wear and increasing energy efficiency.
Application
Slurry pumps transport mud, sand, lime slurry, ash and other substances in the fields of mining, metallurgy, coal, electric power, chemical industry and environmental protection, and play an important role in various technological processes in many industries. Efficiently and reliably convey and process high-concentration, high-density, high-abrasive slurry.
Processes
Cement Production | Dredging Operations | Flue Gas Desulfurization | Backfilling Pumping | Concentrate Slurry Pumping | Cyclone Feed Pumping | Tailings Handling | Flotation Slurry | Pumping | Hydraulic Transport | Mill Discharge Pumping | Multistage Pumping | Process | Material Pumping | Concentrate Material Pumping | Sugar Cane Refining | Tunnel Construction